WATCH: The scale of Tata Steel UK's transformation programme is becoming increasingly visible as work accelerates on the company's new Pickle Line at Port Talbot.
Part of the wider "Invictus" decarbonisation programme, the Pickle Line is one of several major investments supporting the transition to lower-emission steelmaking alongside the new electric arc furnace, continuous caster upgrades and the life extension of the hot rolling mill.
Providing an update on progress, Mills Programme Lead Andrew McGregor said significant groundwork has already been completed, including demolition of the former Batch Annealing process bay, removal of miles of cabling and excavation down to basement level.
Although much of the work remains hidden below ground level, Andrew stressed that extensive preparation is essential to ensure installation runs smoothly when major equipment begins arriving later this year.
The new Pickle Line will stretch the full length of the old Batch Annealing bay in the Cold Mill, and incorporate state-of-the-art technology, including a next-generation laser welder enabling the line to continuously process the full range of steel grades.
Despite challenges presented by existing infrastructure, groundwater and recent fire damage in adjacent areas, the project remains on track.
Over the next year, the site will be transformed as civil engineering work gives way to structural steel erection and major mechanical and electrical installations.
In parallel, the hot rolling mill life extension - replacing the coil box and crop shear is progressing well, with teams carrying out complex enabling works around a live rolling operation that continues to supply customers.
Andrew added: "It doesn't look like a lot of work has happened, but actually a vast amount has taken place to set us up for a slick installation.
WATCH: Andrew McGregor explains the progress being made on the life extension of the Hot Rolling Mill, and the construction of a brand new Pickle Line as part of Project Invictus at Port Talbot.
About Tata Steel UK
- The Tata Steel Group has been named one of the most ethical companies in the world, and is among the top producing global steel companies with an annual crude steel capacity of 34 million tonnes.
- Tata Steel in the UK has the ambition to produce net-zero steel by 2045 at the latest, and to have reduced 30% of its CO2 emissions by 2030.
- In October 2024, Tata Steel ceased ironmaking at its Port Talbot site and temporarily paused steelmaking pending the construction of a 3.2Mtpa Electric Arc Furnace. For that period, the business will import slab and hot rolled coil to support manufacturing and distribution operations at sites across Wales, England and Northern Ireland as well as Norway, Sweden, France, Germany and UAE. It also benefits from a network of sales offices around the world.
- Tata Steel Group is one of the world's most geographically-diversified steel producers, with operations and a commercial presence across the world.
- The Group recorded a consolidated turnover of around US$27.3 billion in the financial year ending March 31, 2026.
- Tata Steel has long played a key role in enabling the UK economy to become more circular. Its products are highly durable, reusable and recyclable, It applies a sustainability assessment tool during its new product development process to measure the sustainability credentials of its new offerings.
- More information about the crucial role that Tata Steel UK already plays in driving the UK to a more circular economy, and its plans to play an even greater role, can be found in its recently-published Sustainability Report 2026.
