16 December 2025
Corporate News

Progress on foundations for new Electric Arc Furnace

Overlooking the site of the new EAF

Major transformation work continues at the site of Tata Steel’s new Electric Arc Furnace (EAF) in Port Talbot. The area formerly known internally as ‘Harsco Bank’ has now been completely excavated, clearing the way for the foundations of the steelworks’ next-generation Consteel® conveyor and associated infrastructure.

Standing up to 12 metres below the original ground level, the scale of the excavation is striking. 

Sir Robert McAlpine Section Manager Nathan Jones said: “We’ve taken out more than 360,000 tonnes of material since we started work. We’ve also had demolition teams clearing redundant site buildings including the old substation, compressor house and mechanical workshop. 

“A lot of that excavated material has been processed on site and recycled into aggregate, which we’ll use for the piling mats that will support the next phase of construction.

“It has been quite a long process, but I’m very proud of the teams that have worked extremely hard to get us to this place.”

Three stepped plateaus now shape the landscape, each designed to support key components of the future steelmaking facility, from the Consteel conveyor system, to the upper levels carrying pipework, to the fume-extraction plant.

Nathan continued: “The next major milestone is the start of piling, scheduled for starting in the New Year.

Over 1000 piles, some up to 28 metres deep, will be both driven & cast in place forming the deep foundations needed for both the Fume Extract Plant & Consteel (Conveyor) Structure.

Over the coming weeks, teams will complete drainage installations and extend piling platforms up to and inside the BOS plant where the main furnace will be going.

 

WATCH HERE: Tim Rutter speaks to Nathan Jones from Sir Robert McAlpine

Looking along the site for the new Consteel conveyor
Overlooking the site of the new EAF

About Tata Steel UK

  • The Tata Steel Group has been named one of the most ethical companies in the world, and is among the top producing global steel companies with an annual crude steel capacity of 34 million tonnes. 
    Tata Steel in the UK has the ambition to produce net-zero steel by 2045 at the latest, and to have reduced 30% of its CO2 emissions by 2030.
  • In October 2024, Tata Steel ceased ironmaking at its Port Talbot site and temporarily paused steelmaking pending the construction of a 3.2Mtpa Electric Arc Furnace, due to be commissioned late in 2027 / early 2028. For that period, the business will import slab and hot rolled coil to support manufacturing and distribution operations at sites across Wales, England and Northern Ireland as well as Norway, Sweden, France, Germany and UAE. It also benefits from a network of sales offices around the world.
  • Throughout 2024 Tata Steel UK has been undergoing a restructuring that will reduce the size of its workforce to around 5000 direct employees, supplying high-quality steel products to demanding markets, including construction and infrastructure, automotive, packaging and engineering.
  • Tata Steel Group is one of the world's most geographically-diversified steel producers, with operations and a commercial presence across the world.
  • The group recorded a consolidated turnover of around US$26 billion in the financial year ending March 31, 2025.
     

Categories